The Big Three Strive to Become the Lean Three December 1, 2009
Posted by Jeff Fuchs in Lean Thinking, automotive, economy, manufacturing.Tags: automotive, green business, Lean Thinking, manufacturing
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The perception that General Motors, Chrysler, and Ford were technologically and environmentally-inferior to their Japanese rivals has long persisted. But long before the economic recession and the federal buyouts, General Motors and Chrysler –as well as Ford –were well on the way to adopting lean principles. Josh Cable at Industry Week writes that “They were trumpeting the flexibility of retooled assembly plants. And they were narrowing the productivity gap between themselves and their Japanese rivals.”
GM, Chrysler, and Ford, have all been implementing lean principles, according to the 2008 Harbour Report. Chrysler’s 7.7% reduction in labor hours per vehicle brought the manufacturer dead-even with Toyota; Ford cut its labor hours per-vehicle by 3.7%, and GM’s slight reduction garnered the fifteenth straight year of productivity improvement. In fact, former GM CEO Ron Atkinson noted that it was GM’s adoption of lean principles that enabled the company to offer 5-year, 100,000-mile warranties on its vehicles. Ford is investing $550 million to retool its Wayne, Michigan assembly plant to make it lean and green, and that plant will produce the new Focus and an electric-battery Focus.
Drive over to the Industry Week article here.
Dell Greens its Supply Chain…With Bamboo? December 1, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Bamboo has become an increasingly popular fixture in green consumerism, becoming trendy – and quite useful – in everything from floors to t-shirts. Bamboo, because of its durability and growth (up to 24 inches in a single day), is one of the world’s most sustainable building materials. And now Dell is using the bamboo to cushion its products. Although the bamboo cannot be recycled yet – at least not until next year – the bamboo products are cheaper to produce than paper pulp, and it even utilizes recaptured water.
Read more here.
Wal-Mart’s Surprisingly Sustainable Deli Pizza Box December 1, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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Wal-Mart is seeking new ways of greening and improving its sustainability. They are the process of creating a sustainability index that rates its supplier companies on greenhouse gas emissions, waste reduction, and water use. Wal-Mart has also taken to self-sustainability through its deli pizza boxes, for example. Using retailers’ pizza boxes to make new ones, Wal-Mart saves 40 million gallons of water and 8,600 tons of waste. And that is just from a simple pizza box.
For the article and a video, go here.
The article also includes a link to videos of Wal-mart’s recent Sustainability Milestone Meeting.
How Italy Beat the World to a Smarter Grid December 1, 2009
Posted by Jeff Fuchs in economy, green business.Tags: economy, green business
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Smart meters may be the ticket to cutting back on the cost and consumption of energy. Smart meters –which allow companies and consumers to monitor their energy consumption –are making headway across the globe. And smart meter proponents are looking to Italy’s grid as a model. In less than one decade, Italy became the world leader in developing a smarter electrical grid, with 85% of Italian homes outfitter with smart meters. Because of it, Enel –Italy’s largest utility company –has managed to save $750 million a year, enabling them to cut customers’ bills in the process.
For the Business Week article, click here.
Hey, Santa! Watch out for Inflatable Chimney Pillows! December 1, 2009
Posted by Jeff Fuchs in Creativity & Innovation, green business, new products and technologies.Tags: Creativity & Innovation, green business, new products and technologies
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Sometimes the simplest inventions turn out to be the best. Coolest Gadgets has an article about the Inflatable Chimney Pillow, a durable plastic laminate balloon of sorts, but both airtight and tear-resistant. Placed inside the chimney, it blocks the cold air from getting in, and the warm air from getting out. To use the chimney, just remove the Inflatable Chimney Pillow. And the Inflatable Chimney Pillow comes with an inflation tube and reminder card so that homeowners know their chimneys are snugly secured with the device.
Let’s hope Santa checks out the article here!
Lowering the Supply Chain’s Carbon Footprint November 18, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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Although scientists and analysts disagree over global warming, a consensus can be found with respect to good stewardship of the environment. In an article at IndustryWeek, the environmental impact of a company’s supply and logistics are revealed through the use of a new plan: the ICON-SCM Supply Chain Planning solution. The solution takes into account consumer demand for environmentally-conscious products and businesses. Based on a “best-case-scenario” plan, the solution involves emission planning capabilities, consideration of “environmental consequences of… sourcing, production and delivery planning”; and it also takes into account variables in terms of manufacturing locations, shipment methods, and frequencies.
Check out the article here.
Generator in Montgomery County, MD Turns Plastic Waste into Oil October 30, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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The ground-breaking Envion Oil Generator (EOG) gave its first public performance at the Montgomery County Solid Waste Transfer Station in Derwood, Maryland recently. The EOG can be fed almost any petroleum-based waste plastic and will convert it into synthetic light to medium oil for less than USD$10 per barrel. As with crude oil, the synthetic oil can then be processed into commercial fuels or even back into plastic.
Read more here.
New ‘Green’ Concrete Delivers Win-Win for Industry and the Planet October 30, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Concrete is the most prevalent building material on the planet, but it does come at a price – around 5-8 percent of all human-generated atmospheric CO2 comes from the concrete industry. A culprit is Portland cement, the binding agent in concrete. Production of Portland cement is currently exceeding 2.6 billion tons per year worldwide and growing at 5 percent annually.
A greener alternative, inorganic polymer concrete (geopolymer), utilizes ‘fly ash’, one of the most abundant industrial by-products on earth, as a substitute for Portland cement.
Geopolymer concrete has a number of benefits. It has the potential to substantially curb CO2 emissions. It can also produce a more durable infrastructure capable of lasting hundreds of years, instead of tens. And by utilizing the fly ash, it can conserve hundreds of thousands of acres currently used for disposal of coal combustion products, and protect our water ways from fly ash ‘contamination’, too.
Read more here.
Real Time Simulation of Global CO2 Emissions October 30, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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Global warming. The worlwide scientific community is virtually unanimous in its agreement that climate change is happening now, and necessary steps must be taken to lessen the effects (flood, pestilence, plague, apocalypse). So it’s startling to see a real-time simulation of carbon dioxide emissions by country, especially when paired with birth and death rates. How is overpopulation affecting our collective CO2 output? Look at the screen caps in this FastCompany article, then click through to Breathing Earth to see animation that gives a feed for the full impact of carbon dioxide-heavy nations (United States, China, India) and for other interesting country facts.
Dow Solar Cells Nearly Invisible on Rooftops October 30, 2009
Posted by Jeff Fuchs in Creativity & Innovation, green business, new products and technologies.Tags: Creativity & Innovation, green business, new products and technologies
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Dow has worked out how to make solar panels into rooftop shingles and also to blend them in with a house’s existing roof. The cost is about forty percent cheaper than the roof top solar tiles reported last year. Because they are built into the conventional shingle design, there’s no real specialized knowledge required to install. That means that weekend warriors and your average roofer can put these up with the same whack of a hammer and tack nails as they do right now.
Read more here.
Medvedev Pushes Russia to Go Green October 30, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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Last week, Russian President Dmitry Medvedev spoke of a “depressing situation.” Russian factories use up four or five times more energy than their Western counterparts. In addition, district heating systems are profoundly wasteful, with much of the heat being lost before it even reaches consumers. In mid-September, Medvedev wrote a much-read article in which he stated that “the energy efficiency of the majority of our companies is shamefully low.”
These days, Moscow’s rich and powerful are learning to acquaint themselves with a new set of priorities—those of the man who took office in May 2008. Medvedev is now hell-bent on modernizing the Russian economy, an undertaking which has implications for the oil and gas industry. The Russian president wants to make his country a superpower in energy efficiency.
Read the full story here.
New Measure for Carbon Footprint Inside Supply Chains October 30, 2009
Posted by Jeff Fuchs in green business, supply chain.Tags: green business, supply chain
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The Green Supply Chain Initiative of the World Resources Institute (WRI) will develop and deploy a new set of accounting tools to measure the greenhouse gas (GHG) impacts of a company’s supply chain and of the products that are sold to customers. The project, which is funded by Walmart, also involves creating a web tool that will bring clarity to the various environmental certifications given to products.
Read the full article here.
Why Sustainability Is the Key Driver of Innovation October 30, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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An article in the Harvard Business Review reports that executives falsely believe they must choose between the largely social perks of manufacturing sustainable products the financial burdens that accompany those perks, according to business strategy experts.
Most organizations progress through five stages on the road to achieving sustainability. Read the synopsis in APICS e-News here.
Sustainability: It’s Not About Lightbulbs October 8, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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As the principles of sustainability and green awareness take firmer root both here and abroad, more executives and project leaders are beginning to see that (like Lean and Six Sigma) the concepts are ultimately effective only to the degree they become part of the total corporate culture.
In another insightful Business Week article, Dov Seidman states the case: “To many people, sustainability means solar panels, wind turbines, and LEED-certified buildings. And that means that too often, sustainability is parked over by the recycling bins and isn’t core to the work. But sustainability is more than just going green or being green. It is, fundamentally, a mindset. It’s a way of thinking about business—a mode of leadership and behavior that aims to create lasting value as opposed to piling up short-term transactional wins.”
Click here for the full story.
Online Calculater Analyzes Cost Savings of Switching to Renewable Packaging April 5, 2009
Posted by Jeff Fuchs in green business, product development.Tags: green business, product development
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It’s hard to evaluate the benefits of switching from corrugated packaging to reusable packaging, besides the obvious sustainability bonus points. But let’s be real—the bottom line is what really matters to most companies, which is why the Reusable Packaging Association (RPA) has created an online Reusable Packaging Economics Calculator to figure out exactly how much cash you can save by embracing recyclables.
The calculator, developed in cooperation with StopWaste, factors in the cost of corrugated packaging, dwell time (how long containers are left at each stage of the supply chain), annual interest rate, cartons shipped annually, return miles for reusables, and the expected replacement rate.
Read the full article here.
Go to the calculator here.
MIT Study: ‘Alarming’ Use of Energy, Materials in Newer Manufacturing Processes April 5, 2009
Posted by Jeff Fuchs in green business, manufacturing.Tags: green business, manufacturing
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An analysis of the energy use of 20 major manufacturing processes demonstrated that the manufacturing methods are spectacularly inefficient in their use of energy and materials, according to MIT.New manufacturing systems are anywhere from 1,000 to one million times bigger consumers of energy, per pound of output, than more traditional industries. In short, pound for pound, making microchips uses up orders of magnitude more energy than making manhole covers.
Read the full article here.
Lithium Ion Battery Breakthrough Promises 100-Fold Boost in Performance April 5, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Researchers have developed a new advanced Lithium Ion battery that will allow mobile phone and laptop computers to be fully charged in seconds. Electric car batteries may be charged in as little as five minutes, removing one of the main barriers to wider uptake of EVs. Solar and wind power generation could also benefit as better batteries could be used to store surplus energy.Two companies have already licensed the technology. Because it involves a new approach to manufacturing lithium-ion battery materials, rather than a new material, it could be ready within two to three years.
Read the full article here.
New Nanoscale Supercapacitor Can Store 100 Times More Energy April 5, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Researchers at the University of Maryland and the Korea Advanced Institute of Science and Technology have developed a supercapacitor with 10 billion nanoscale capacitors per square centimeter, giving it 250 times greater surface area than that of a conventional capacitor of comparable size. The Nano Supercapacitor is being developed primarily as part of a hybrid battery-capacitor system for electric cars.Current commercial supercapacitors range from 0.5 to 30 wh/kg, while the research is in its early stages, if they reach their claim of a 100 increase that will result in 3000 wh/kg. For comparison, a conventional lead-acid battery is typically 30 to 40 wh/kg and modern lithium-ion batteries are about 160 wh/kg. In automobile applications gasoline contains around 12,000 wh/kg, which operates at 15% tank-to-wheel efficiency giving an effective energy density of 1800 wh/kg
Read the full article here.
Solar Panel Achieves Holy Grail: $1 per Watt Grid-Parity March 10, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Arizona-based company First Solar has achieved a major milestone in reducing the manufacturing cost for solar panels below the $1 per watt price barrier – the target necessary for solar to compete with coal-burning electricity on the grid or grid-parity. Using cadmium telluride (CdTe) technology in its thin-film photovoltaic cells, First Solar claims to have the lowest manufacturing cost per watt in the industry with the ability to make solar cells at 98 cents per watt, one third of the price of comparable standard silicon panels. The efficiency is in part due to a low cycle time – 2.5 hours from sheet of glass to solar module – about a tenth of the time it takes for silicon equivalents.Read more here.
New Carbon Capture Technology Promises Cleaner Power Plants March 10, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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It was recently described that Indian scientists have used naturally occurring bacteria to convert CO2 into calcium carbonate – a technique for converting CO2 into a form that can be buried. Now a Colorado based company, ION Engineering, announced that they have developed technology that could be used in a similar way to economically remove CO2 and other contaminants from fossil fuel power plant emissions and raw natural gas.While recent developments in carbon capture technology have brought costs of carbon capture down to $50 to $100 a ton, the company’s ionic liquid technology could cut the costs of capturing carbon dioxide from coal-fired power plants to as low as $20 a ton.
Read more here.
Getting the Green Light March 2, 2009
Posted by Jeff Fuchs in green business, supply chain.Tags: green business, supply chain
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In the past year, there have been few topics as pervasive in the industrial community as the subject of environmental initiatives. But which industries’ supply chains are actually leading the way? Are the benefits tangible (either immediately or long-term), or is this a matter of corporate responsibility? And if a company is looking to get started with green supply chain strategies, what types of resources might be necessary and where’s the best place to start? These are the questions the Supply Chain Consortium sought to answer in a recent Hot Topic survey. Some of the results were surprising:
- There is no single industry leading the environmental supply chain initiative.
- There is no consistent policy for ROI thresholds.
- It’s not just about the money.
- Organizations appear too internally focused.
- Personnel and Budgetary Considerations Count.
- The Bottom Line: It is Not Too Late.
Read the full article here.
Will Green Energy Wilt from Lack of Funds? February 9, 2009
Posted by Jeff Fuchs in green business.Tags: green business
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In the first days of his Presidency, Barack Obama declared a goal to triple the share of the nation’s electricity from renewables, to roughly 10%, by 2012. Also, after years of production constraints keeping prices high, investments in new manufacturing capacity in both solar and wind have begun to produce more gear, lowering equipment prices.Just when things were looking up for the green energy sector, there’s a new wrench in the works. The financial specialists that convert tax credits into capital that developers use to build new windmills and solar farms have all but disappeared-just when they’re most needed. “For all the good news, the lack of project finance and capital means there’s a real risk it won’t be possible to hit Obama’s goals,” says Christopher O’Brien, head of North American market development for Oerlikon, a Swiss supplier of solar technology.
Read more about the threats to green power here.
Printer Runs on Coffee Grounds February 9, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Believe it or not, someone has actually invented a printer that uses old coffee grounds as ink. Even more, the printer is manually operated and does not even require electricity!Check it out here!
Scientists Developing Spray-On Solar Panels February 9, 2009
Posted by Jeff Fuchs in green business, new products and technologies.Tags: green business, new products and technologies
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Researchers in Australia have started a three-year project to develop a spray-on coating for solar panels and more efficient cells that are less costly than today’s photovoltaics.Solar cells are typically made of silicon coated with a thin layer of silicon nitride – which is used as an anti-reflective agent to increase cell efficiency. However, these types of cells are costly to produce because the anti-reflective layer must be deposited in a vacuum.
The new method uses a spray-on hydrogen film and spray-on anti-reflective film. Instead of needing a vacuum, the cells travel along a conveyor belt where the films are sprayed on. The simplified process could reduce about $5 million in capital equipment costs per medium-sized factory with these savings resulting in cheaper solar cells.
Read the full article here.
Redesigning Supply Chain for Sustainability Produces Results February 2, 2009
Posted by Jeff Fuchs in green business, supply chain.Tags: green business, supply chain
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A new study from Global Commerce Initiative and Capgemini, “Future Supply Chain 2016: Serving Consumers in a Sustainable Way” finds that there is a strong correlation between sustainability and the future supply chain of the consumer products and retail industry. The study presents a new integrated supply chain model that takes into account sustainability parameters such as CO2 emissions reduction, reduced energy consumption, better traceability and reduced traffic congestion, as well as traditional measures like on-shelf availability, cost reduction and financial performance.The study found that the total potential impact of this supply chain redesign is significant, including reduction in transport costs per pallet, reduction of handling costs per pallet, reduction of lead time, lower CO2 emissions per pallet and improved on-shelf availability.
Read the article here, which points to the full report.