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Ford Using Bioplastics In 2010 Flex December 1, 2009

Posted by Jeff Fuchs in automotive, green business, manufacturing, new products and technologies.
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The 2010 Flex’s third-row storage bin will have a 20 percent wheat straw-based plastic content. Although “the change may seem small, it will cut manufacturing petroleum by 10 tons and CO2 emissions by 15 tons, and cut the storage bin’s weight by 10 percent – thereby saving the end consumer a small amount of fuel, as well.

Bioplastics, notes this article by triplepundit, “is a burgeoning industry, and the material is showing up everywhere from cell phone casing to grocery bags. But it may not be ideal for durable consumer goods like vehicles.” While “Ford is taking a chance with the Flex,it is in good hands. Its Biomaterials and Plastics Research team is currently developing plastic and glass replacements from wheat straw, hemp and sawgrass, corn, sweet potatoes and beets.”

Read more here.

Why Some People Go Green -and Others Don’t December 1, 2009

Posted by Jeff Fuchs in culture, green business.
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One could easily imagine that someone’s political beliefs –Democrat or Republican –would influence how green that person is. But that is a misconception, according to a new book by two social scientists.  According to Scott de Marchi and James T. Hamilton, it is not politics, but personality, that make the difference. In a survey, the answers to questions counted for or against traits like risk aversion: “Someone who said he or she always slows down for a yellow light, for example, would score more strongly as a person with a risk-averse trait.”

To identify a green consumer, de Marchi and Hamilton found three main factors. First, purchasing decisions tend to be motivated by ideology. Second, both short and long-term cost benefits and risks are taken into consideration. Third, the social behavior of an individual is crucial –whether or not one follows the group. For example, if all of my friends are green consumers, chances are, I will tend to be a green consumer –and vice versa.

For the U.S. News and World Report article at Yahoo, go here.

The Environmental Triumphs of Toyota’s Tsutsumi Plant November 18, 2009

Posted by Jeff Fuchs in automotive, green business, manufacturing.
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Toyota’s Tsutsumi factory in Japan is a marvel of green engineering.

Roofs covered with grass and solar panels. Through these green measures alone, the Toyota plant at Tsutsumi, Japan, generates 2000kW per hour, equal to 500 households, and saves 2,500 200-liter drums of oil. The assembly plant’s photo-catalytic paint-coated exterior breaks down airborne nitrogen and sulfur oxides to the equivalence of planting 2,000 trees. Equally impressive is the “comprehensive water recycling program [that] has led to a 50 per cent reduction in water discharge to the local river system. The water that is discharged from the plant is rigourously filtered so that it is five-times cleaner than the river itself.”

The article also highlights the efforts of Toyota employees and their families to plant trees, allow employees to dress more casually to cut down on air conditioning, and the creation of an incentive-based program designed to engender environmental stewardship by employees.

For the blog post, go here. For just a ridiculous amount of great pictures, go here.

Would You Feel Safe Driving Across a Recycled Plastic Bridge? November 18, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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The U.S. Army recently announced that it is constructing two bridges out of recycled plastic. And apparently, the bridges are strong enough to carry tanks.

tankonbridgeThe bridges, scheduled to be built as part of a $957,000 contract with Axion International Holdings, will replace old wooden bridges at Fort Eustis in Virginia. Both structures’ railroad cross-ties will be made completely out of consumer and industrial plastic waste, and the 40- and 80-foot bridges will have a high-load rating of 130 tons.

The company claims that a bridge made from recycled plastic is 40% lighter and 25% to 30% cheaper than traditional bridges. Axion’s bridges are also less energy-intensive than wood or steel models, and they don’t need to be painted.

Read more here.

Researchers See Biodegradable Electronics That Dissolve After Use November 18, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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Device---Day-235_tcm18-167325The British Royal Society of Chemistry reported that, “Compost bins of the future could contain biodegradable electronic circuits,” US researchers suggest. Stanford University scientists Christopher Bettinger and Zhenan Bao “set out to fabricate a biodegradable and biocompatible transistor. For two of the device’s components — the substrate and the dielectric — the researchers selected biodegradable polymers that have been approved for medical use by the US regulatory authorities.”

Read more here.

Study Cautions Silver Nanoparticles’ Environmental Impact November 18, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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Nanotechnology promises great benefits, but its ecological effects are poorly understood.  The rapid proliferation of nanotechnology can potentially present long-lasting and unanticipated effects.  Recently, plasticware and clothing items have been imbedded with nanoparticulate silver to retard bacterial growth. 

The New York Times recently reported that “When it comes to killing bacteria, fungi and the like,” silver ions are very “effective antimicrobial agents.” Now, there are “hundreds of consumer products that contain small amounts” silver, “in the form of nanoparticles that release ions slowly over time,” which, for instance, “include “socks, whose silver nanoparticles help control odor. But socks and other antimicrobial textile products need to be laundered, which raises the possibility that some of the silver may end up in the wastewater.” As a result, there are concerns “that silver may kill beneficial bacteria and other small organisms.”

A recent Swiss study “found large variations in the amount of silver released in the first washing,” and suggested “that mechanical stress in the washing machine was responsible for most of the release.” The researchers say further studies are needed to determine particles’ “precise composition and how they behave once they end up in wastewater.”

Read more here.

Nano Structure of Butterfly Wings Could Lead to Better Solar Cells October 30, 2009

Posted by Jeff Fuchs in Creativity & Innovation, green business, new products and technologies.
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13086_121009111948Researchers have developed a technique to replicate biological structures, such as butterfly wings, on a nano scale. They focused on the tiny nano-sized photonic structures that are found in the insects’ cuticle, and which give insects their iridescence – that slightly metallic sheen that also seems to shift in color depending on the viewing angle. By replicating the biotemplate of butterfly wings, the researchers hope to be able to make various optically-active structures, such as optical diffusers or coverings that maximize solar cell absorption.

Read more here.

In Michigan, A Yellow Light For Green Jobs October 12, 2009

Posted by Jeff Fuchs in economy, green business.
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The Washington Post recently reported on Michigan governor Jennifer Granholm’s efforts to bring green jobs to her ailing state.  It summarized the article by stating that “if the future of American manufacturing lies in green industries, the Michigan governor’s pursuit of jobs offers a cautionary tale.”

The Post cited the low number of actual jobs created and other factors that, it appears, left their reporters and editors a bit flat.

Personally, I read this article and found the efforts heroic.  Michigan has countless issues stacked against them as the government tries to staunch the flow of jobs.  Were I the governor of one of the other 49 states, I would take Michigan’s efforts as a pretty decent template, Governor Granholm’s priorities and personal foibles notwithstanding.

What do you think?  Is the future of economic recovery in green jobs?

Read the article here.

Silicon Nanotubes Could Increase Lithium Ion Battery Capacity 10 times October 10, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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silicon-nanotubesMany technological hurdles remain before electrical drive systems replace internal combustion engines for a major percentage of our auto transportation needs.  More sophisticated long-life batteries continues to top the list.

In this article, Darren Quick describes ongoing research that holds the promise of a tenfold increase in battery capacity over current lithium ion designs.  “In news that could greatly extend the range of electric cars, researchers have shown that replacing the conventional graphite electrodes in lithium-ion batteries with silicon nanotubes can produce a battery that can store ten times more charge… The researchers say that, if the new silicon anode can be matched to a cathode with similar storage capacity, the resulting battery should be able to power a car for three or four hours without recharging.”

Read the full article on gizmag.com here.

Tips to Turn Technology Execs into Chief Green Officers March 10, 2009

Posted by Jeff Fuchs in green business, leadership.
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As the recession forces many companies to slash jobs, one of the more secure positions is turning out to be that of chief sustainability officer. Companies across the board are including the job of marrying business to environmental performance among their C-level positions.Sustainability initiatives, done right, have a good return on investment, and research shows that “greener” companies outperform their peers financially. But for many companies in these tough economic times, hiring another executive isn’t an option. This article offers some tips to help any technology company exec – from the founder to the CTO to the vice-president for marketing – become a sustainability leader.

Read the full article here.

Green Journey Needs a Roadmap March 10, 2009

Posted by Jeff Fuchs in green business, supply chain.
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truck_exhaust_2An integral part of sustainability initiatives at global organizations is the close examination of their supply chain environmental footprints. Some companies have embarked on fragmented initiatives to minimize their transportation carbon footprint or make their manufacturing plants more eco-friendly. But greening the supply chain must be founded on coherent strategies that examine the tradeoffs between environmental initiatives, profitability, and efficiency across the integrated supply chain.This article in Supply Chain Management Review details aspects of green supply chain practice.

Read the full article here.

Toyota’s Dream – A Car Made of Seaweed March 2, 2009

Posted by Jeff Fuchs in automotive, green business, manufacturing.
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11096_25020961032Toyota is taking the concept of green cars literally with the development of a hybrid concept car made from seaweed which will to be shown at the Melbourne International Motor Show in Australia this week. The 1/X (pronounced one-Xth) gets its name because it envisages a hybrid-powered car of the future with a fraction of the environmental footprint of today’s cleanest cars.

Read about it here.

The Electric Car Battery War February 16, 2009

Posted by Jeff Fuchs in government, green business, manufacturing.
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President Barack Obama has set a target of 1 million electric cars on U.S. roads by 2012. Most experts agree that lithium ion, which can be used to create batteries that weigh far less and store more power than those in today’s hybrids, will be the dominant technology.The big question is whether any U.S. battery maker will be a major player by the time a mass market develops for electric cars, which could take a decade. The field is already crowded.

Should Uncle Sam provide billions in loans and grants to a promising but unproven business? Or should the government wait for the market to sort things out before it backs a U.S. company? The risk is that by then another major industry could go the way of memory chips, digital displays, the first solar panels, and the original lithium-ion batteries used in notebook PCs and cell phones. American scientists, funded by federal dollars, were at the forefront of each of those. Yet the industries-and the high-paying manufacturing jobs that go with them-quickly ended up in Asia. U.S. labor costs and taxes drove many operations abroad, but often industries fled simply because Asian governments, banks, and companies were more willing than Americans to risk big capital investments.

Read the full article here.

Electric Garbage Truck is Powered by Garbage February 16, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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van_1In what is believed to be a world first, a small town in the UK has debuted an electric municipal garbage truck that’s powered by the garbage it collects. Kirklees council has deployed a modified Ford Transit with a 40kWh lithium-ion battery pack as its first silent garbage truck – and the trash it collects is burned back at the Energy from Waste center, generating enough energy to recharge the truck’s batteries and pump another ten megawatts back into the power grid.

Read all about it here.

POLLI-Brick: Turning Plastic Bottles into Green Architecture January 19, 2009

Posted by Jeff Fuchs in green business, new products and technologies.
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A polymer architecture brick combining post-consumer materials with environmentally friendly function just made its debut at the Consumer Electronics Show in Vegas. The POLLI-Brick is made entirely of recycled materials and offers passive cooling, natural ventilation and even integrated solar/wind powered LED lighting.

10742_13010940107The brick features a unique interlocking cylindrical shape and each brick is created from around four recycled PET plastic bottles. The shape incorporates a great deal of air; thereby providing the thermal and sound insulation. The strength to weight ratio is also impressive thanks to the honeycomb geometry and heavy wall thickness.

Applications for the POLLI-Brick include creating patio screening and roofs, skylights, translucent fences, vertical planters and a curtain wall system with UV protected laminate and PVC backing for fireproofing.

Read more here.

Thoughts on Energy Audits January 6, 2009

Posted by Jeff Fuchs in green business, manufacturing.
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As part of their Energy Star program, the Department of Energy (DOE) and the Environmental Protection Agency (EPA) have encouraged manufacturers to perform energy audits as a way to pinpoint energy waste sources.

The DOE recommends three types of energy audits:

  • A walkthrough that looks for the low-hanging fruit, such as idle equipment or inefficient lighting.
  • A deeper review of support systems such as compressed air, motors and steam.
  • A detailed, full-site process/yield study.

This IndustryWeek article describes the three levels and points to free resources available at the DOE website.

Read the article here.

12 Steps To A Greener Supply Chain January 6, 2009

Posted by Jeff Fuchs in green business, supply chain.
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The U.S. Department of Energy’s Annual Energy Review shows that industrial and transportation sectors-those that coincide with supply chain activities-account for 61 percent of U.S. carbon emissions. This indicates that a careful examination of energy use throughout the supply chain provides substantial opportunities for improvement.The authors of this article in Environmental Leader offer 12 suggestions for how companies can make their supply chains “greener,” more efficient and more cost effective. The recommendations may appear common sense, but they point to useful directions and apply to any industry – electronics, food and beverage, retail, industrial, consumer packaged goods, etc.

Read the 12 Steps here.

Wegman’s and Meijer Compared: Lean, Green, People-Focused and Customer-Centered December 22, 2008

Posted by Jeff Fuchs in Lean Thinking, green business, leadership.
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Jason Turgeon posts to the Lean Blog and compares Wegman’s market to Meijer stores, which Mark Graban, author of the Lean Blog has ripped on lately.  Regular readers may have noticed that I took a swipe at them, as well.  Their management behavior was described recently in a Wall Street Journal article and detailed the very worst possible use of time studies and efficiency improvements.  Jason make some great points.  Maybe not new, but great points that should be at the foundation of every lean company.  He summarizes:

So what’s the point of all this? Well, it’s the same point as always, really. Companies that focus on Lean ideas, like improving working conditions while cutting waste in energy use, inevitably seem to do better than companies that don’t.

Read the post here.

Energy, Other Costs a Major Concern for Manufacturers December 14, 2008

Posted by Jeff Fuchs in green business, manufacturing.
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TBM Consulting Group’s annual “Multinational Manufacturing Pulse” reveals that manufacturers’ level of anxiety over rising energy costs has more than doubled since last year, resulting in an increased commitment to eliminate waste.  The majority of respondents (53%) ranked ‘cost pressures’ as the biggest hurdle to success in the year ahead. Nevertheless, 33% identified ‘rising energy costs’ as a source of angst, a dramatic increase from last year’s responses at 11%.

Read a fuller description of the results in IndustryWeek here.

New Technology Uses Slow Currents To Generate Energy December 14, 2008

Posted by Jeff Fuchs in green business.
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The UK’s Telegraph reported that ”A revolutionary device that can harness energy from slow-moving rivers and ocean currents could provide enough power for the entire world, scientists claim.”  The device “can generate electricity in water flowing at a rate of less than one knot — about one mile an hour — meaning it could operate on most waterways and sea beds around the globe. Existing technologies which use water power, relying on the action of waves, tides or faster currents created by dams, are far more limited in where they can be used, and also cause greater obstructions when they are built in rivers or the sea.” The new technology, “which has been inspired by the way fish swim, consists of a system of cylinders positioned horizontal to the water flow and attached to springs. As water flows past, the cylinder creates vortices, which push and pull the cylinder up and down. The mechanical energy in the vibrations is then converted into electricity.” The Telegraph noted, “The system, conceived by scientists at the University of Michigan, is called Vivace, or ‘vortex-induced vibrations for aquatic clean energy.’”

Read the full article here.

Amazon’s “Frustration-Free Packaging” is Lean and Green November 16, 2008

Posted by Jeff Fuchs in Lean Thinking, green business.
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Amazon made some news at the end of last week when it announced that it will be redesigning its packaging and shipping practices for a variety of products. The initiative is called “frustration-free packaging” and it should be instantly clear what it involves to anyone who has ever bought a child’s toy or an electronic doodad. The idea is to eliminate the annoying and wasteful hard plastic clamshells and wire ties that trap so many of our products.

The Lean implications of this are obvious, as illustrated in the following quote from the company’s press release:

One of the first products to launch with Frustration-Free Packaging is the Fisher-Price Imaginext Adventures Pirate Ship, which is now delivered in an easy-to-open, recyclable cardboard box. The new packaging eliminates 36 inches of plastic-coated wire ties, 1,576.5 square inches of printed corrugated package inserts and 36.1 square inches of printed folding carton materials. Also eliminated are 175.25 square inches of PVC blisters, 3.5 square inches of ABS molded styrene and two molded plastic fasteners.

Read the full blog and link to the press release here.

Air Force Base Manages Hazardous Waste with Lean November 16, 2008

Posted by Jeff Fuchs in Lean Thinking, green business.
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Robins Air Force Base continues to benefit from efforts started nearly a decade ago when it began applying lean techniques to its hazardous waste management processes to reduce the lead time for collecting and hauling away hazardous wastes. The Warner Robins Air Logistics Center is responsible for depot-level repairs for the Air Force’s F-15 fighter aircraft and the C-5 and C-130 transport aircraft. It provides support for 11 types of cargo and utility aircraft, four series of helicopters, three types of remotely piloted vehicles, and eight missile systems. After examining the non-value added time in its process, Robins AFB instituted a new system for collecting and transporting hazardous wastes; this system eliminated process steps, saved 1,500 hours of time handling wastes, and reduced the frequency that waste drums were handled (decreasing the number of times waste drums were touched by workers by 70 percent). Robins AFB also reorganized its hazardous waste management facility using 5S and visual controls to control inventory and work in process as well as improve flow. This made it easier to monitor the waste management processes and reduced the likelihood of accidents and spills.

Read the full article here.

Lean-Trained Execs Fast-Track Green Transition November 16, 2008

Posted by Jeff Fuchs in Lean Thinking, green business.
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The recent launch of IBM’s “Green Sigma” Corporate Social Responsibility (CSR) consulting service underscores a growing realization that operational excellence principles and practices can be applied to the rapid acceleration toward green business. More and more business leaders agree that the shift to green is necessary and, when done well, can be profitable. And lean, LSS, and other continuous improvement strategies can be applied to integrated management systems as a framework for the shift to green.

Read the full article here.

Why Small Manufacturers Are Going Green November 7, 2008

Posted by Jeff Fuchs in manufacturing.
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The green movement has become increasingly mainstream in the small business world in recent years as small consumer companies have embraced environmental principles to address consumers’ concerns about climate change. Now small manufacturers are also betting on growth in green industries. As this Business Week article describes, tooling up to supply solar, wind power, and other clean industries could revive strong, long-term growth, even in an economic slowdown.

Read the article at: http://www.businessweek.com/smallbiz/content/oct2008/sb20081031_798546.htm?campaign_id=rss_topStories